DIAL REPAIRS
WHAT IS INVOLVED?
Beware! Many people are under the impression that working on a sluggish rotary dial is nothing more than a matter of spraying it with a lubricating compound or penetrating oil. This is an invitation to make your dial a "dust magnet" due to the sticky nature of some penetrating oils. Also, the lubricant tends to dry and will eventually gum the dial, especially if it has been sprayed into the governor (speed-regulating) mechanism of the dial.
PROPER DIAL REPAIR
All of our dial repairs are done on a special test unit that
measures speed and "per cent break" to insure that your dial is operating
properly when it leaves our shop. Dial service is flat-rate six dollars per dial
(sent separately from the associated telephone). Repairs are guaranteed for one full year.
How to Remove Plastic Finger Wheels From a Dial
How to Remove or Install an Automatic Electric Dial Number Card Holder
An Excerpt From The Rotary Dial, 1924 to Present
by Bruce Crawford
January, 1995 TCI Singing Wires Newsletter
Rotary dials are a "loop disconnect' device; as
they unwind, they open the loop for each digit dialed; that is, if 4 is dialed,
the loop is opened 4 times: circuit arrangements in the exchange prevent a
disconnect during this brief "open" period. If the normal "break" period is
about 62% of the "pulse" interval.
Interdigital pause; with older exchange equipment, a pause was
necessary between digits, to allow the central office equipment to advance
itself. This pause is equal to the time it takes the dial to return to normal
after completing the pulsing operation, and is equal to two blanks (see the
space between the #1 and the fingerstop). British dials have three blanks in
this area: this is because older British equipment required somewhat longer time
to function. Off-normal
springs: The additional springs on a dial "short" the receiver circuit
(except, that in earlier WECo dials terminals “W" and "BB" opened the receiver
circuit). The off-normals operate when the dial is rotated, to prevent the
clicks from being heard by the calling party. Speed:
Except for certain dials intended for use in PBX boards the usual speed for a
dial is "10 pulses per second" (or about the time it takes to say 1002)... that
is, the dial, when fully rotated, should take about I second to return to
normal, when released. So called "high speed" dials (20 pps) can only be used
with panel, electronic, crossbar or digital systems; and 10 pps dials MUST be
used with (now rare) Step-by-step central office technology. Dials, Repair,
Maintenance Generally, relatively sophisticated equipment
is required for dial repair. GTE practices suggest dismantling the entire dial;
this is hardly feasible today. WD-40 can be used
to free a seized dial, but its use is NOT recommended. WD-40 is not a permanent
lubricant (it eventually evaporates), The manufacturers provide a number of
practices on dial lubrication. but it was interesting to note that in
Northern Electric's Repair and overhaul shops their own practices were
ignored, The dial repair person simply used a toothpick, dipped about 1 /4" into
a small container of sewing machine oil (3 in 1 for example). Each bearing point
is lubricated, with care being taken to see that absolutely NO oil gets into the
governor. DO NOT APPLY EXCESS OIL. (At this point, if the dial didn't turn at an
approximately close speed, Northern simply junked it! Assuming the dial
rotates, the speed can be adjusted. The governor on the AECO style of dial is
easiest to work on; if the dial is running slow simply bend the governor springs
in slightly (a little at a time!) ... likewise, if running fast, vice versa.
Nmbrs. 2, 4 and 5 type dials have a small screw in the governor case; loosen the
screw and adjust the little dial to the left or right to adjust the speed; then
retighten the screw. Late model WECo design dials are not as readily adjusted.
It is necessary to remove the spring that holds the weights (on the governor)
and open or close the arc, slightly; this may prove near impossible in some
cases. The shunt springs
on a dial are best checked with a buzzer. An ohmmeter does not draw adequate
current, and marginal off-normal contacts may test OK. With a buzzer and battery
connected to (for example) the white leads of a #7D dial, the buzzer should buzz
with the dial turned less than 50% of the diameter of the finger holes. If a dial dials
wrong numbers, it generally means that too many pulses are being sent. It is
important on 6, 7 and similar dials that the pulsing cam is on the correct
angle; compare with a known good unit. On AECO dials, the location of the cam
that operates the "blanking" spring is all important; an AECO dial actually
pulses one additional pulse, but this last pulse is supposed to be shunted by
the blanking spring. With an electronic switching center, the slightest
interruption is counted as a pulse; thus the blanking spring must be accurately
adjusted.
VTS INDUSTRIAL COMPANY
P. O. Box 429
Salome, AZ 85348-0429
(928) 859-3595
Steve Hilsz, Technician